CT-systeemoplossing: meten tijdens de productie ZEISS VoluMax

NEW
Inline CT
for 100% inspection

Computertomografie-inspectie met hoge doorvoer

ZEISS VoluMax CT-systemen zijn ontwikkeld voor toepassingen waarbij veel onderdelen snel moeten worden geïnspecteerd. ZEISS past de machine en software aan, zodat deze geschikt is voor de inspectietaak. De ZEISS VoluMax kan voor zowel handmatig als automatisch laden worden geconfigureerd.

Automated defect detection you can trust

ZEISS VoluMax

Defects that occur on the surface or on the inside of parts throughout any manufacturing process may have a strong impact on the quality, stability and functionality of the part or the product. This happens, for instance, during the casting process in the automotive industry or during the production of plastic parts in medical technology. As these defects occur in an unpredictable manner, random sample testing is not enough to guarantee high quality of all parts. The solution: 100% inspection or metrology in production – with automated inline CTs of the ZEISS VoluMax family to detect and measure internal defects and structures with high speed. 

Inspect large castings at full speed

ZEISS VoluMax 9 flash

You have issues meeting cycle times when inspection large castings? ZEISS VoluMax 9 flash is the optimal solution for automated 100% inspection of large parts at high speed. The specially developed detector, which is twice as large, allows you to scan e.g. engine blocks up to 30% faster – 24/7 and without any required cooling in between the scans. High throughput and cycle times of less than 60 seconds are therefore not a problem anymore.

Upgrade to productivity

ZEISS VoluMax F1500 thunder

Detect defects reliably inside components without having to sacrifice maximum throughput? This is possible with the ZEISS VoluMax F1500 thunder computer tomograph, which is the first of its kind to be fully integrated into the production line, allowing the fastest 100% inspection.

Clever design

Higher throughput through reduced loading and unloading times! The pass-through concept of ZEISS VoluMax F1500 thunder enables fast loading. As a result, downtimes are reduced to a minimum, allowing higher throughput.

High throughput

In less than 60 seconds, components can be scanned with the computer tomography system. This guarantees a high throughput in the production line.

Full flexibility

The individually configurable system for holding a wide variety of components has a conveyor belt that can be adapted to your production environment.

Low space requirement

Thanks to the small footprint of ZEISS VoluMax F1500 thunder with 4.42 m², the system can be positioned very flexibly. In this way, you can reduce costs of ownership by efficiently using valuable space in production.

Rechtstreeks testen tijdens de productie

ZEISS inline CT-scanners voeren, zelfs bij zware productieomstandigheden, alle inspecties uit van geproduceerde plastic- en lichtmetalen onderdelen in de productiestroom. U krijgt automatische evaluaties van goede en slechte onderdelen, zodat u onbruikbare onderdelen kunt verwijderen. Er kunnen veel verschillende producteigenschappen worden vastgelegd en opgeslagen tijdens een CT-batchinspectie.

Veel ervaring met meetprojecten

Er zijn al veel projecten voor de CT-inspectie van plastic, metalen en composietonderdelen geïmplementeerd met dank aan ZEISS VoluMax-systemen. De ZEISS VoluMax CT-scanners zijn bijvoorbeeld gebruikt om de dimensionele stabiliteit van plastic onderdelen te inspecteren, cilinderkoppen op putvorming en zandresidu te controleren, en te testen of een airbag al dan niet juist is gemonteerd. De ZEISS VoluMax CT-oplossingen worden ook inline gebruikt voor een complete inspectie en test van grote volumes willekeurige monsters.

Putvorminganalyse van metalen medische behuizingen.
Putvorminganalyse van metalen medische behuizingen.
light metal zadd

Advanced software solutions for fully automated testing in the line

With ZEISS software, you can use the ZEISS VoluMax CT systems efficiently and exploit their full potential. The ZEISS Automated Defect Detection (ZADD) software uses the CAD model to automatically detect, localize, classify and evaluate whether there are any defects within your components that will impair their quality after processing. Defective components are automatically sorted out to save the costs of unnecessary further processing. The ZEISS PiWeb data management software recognizes repeated occurrence of defects, which allows early intervention in the casting process and thus reduces scrap and costs.

Measuring several components in one scan

A significant advantage of computed tomography is that it can replace several costly individual tests. Several smaller components can be recorded in one scan and automatically evaluated with regard to dimensional accuracy. This enables a high throughput in production.

Software for the analysis and visualization of industrial computed tomography
Software for the analysis and visualization of industrial computed tomography

ZEISS VoluMax Family

VoluMax M400

Fast inline metrology of small plastic parts

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VoluMax M800

Inline metrology of mid-sized plastic parts

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VoluMax F800

Fast inline inspection of mid-sized parts

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VoluMax F1500

Fast inline inspection of large parts

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VoluMax F1500 thunder

Fastest inline inspection of mid-sized parts

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VoluMax 9 flash

Very fast inline inspection of very large parts

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Meer over ZEISS computertomografie op YouTube

Hoe ZEISS CT-systemen werken

ZEISS CT gebruikersbijeenkomst 2017

Automatisch laden van werkstukken met ZEISS METROTOM

ZEISS CT oplossingen in de kunststoffenindustrie

ZEISS CT-oplossingen gebruikt bij starlim//sterner